Fluxless Mg Recycling Systems

EFRS-70

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  • http://www.youtube.com/watch?v=Uxh6dcR4wIY&feature=c4-overview&list=UU2-A5Ft6yuUpD0l5W5L_yQA 
EFRS-70

Electrotherm develops and manufactures EFRS In-House Fluxless Magnesium recycling solutions for the magnesium die casting industry. Small foot print, energy saving with high purity results system especially design for low scrape capacity. Recognizing both financial benefits in using recycled materials and the increasing industrial concern for environment welfare, Electrotherm offers an oppurtunity to benefit from a new recycling system. The system allows to employ a clean recycling process and placing the recycling operation adjacent to the die-cast machines. The process enables high purity, chloride free primary quality material. 

The system includes the following components:

  • Preheating oven
  • Melting furnace
  • Process furnace
  • Ingot casting conveyor
  • Shielding gas system

  • ASTM B93-94
  • GMw3035

Pre-heating oven

  • special low watt density high temp. tubular heating elements which can be replaced easily.
  • one centrifugal blower driven by an electrical motor

Melting furnace and Process Furnace

  • heating elements are located on the sides of the crucibles

Ingot casting conveyor

  • casting capacity - >70kg/hr
  • ingot size 6-8 kg
  • overall size 3800 mm

Shielding gas system

  • the choice of gas mixture option is subject to the customer's requirements.

 

  • Minimum chlorine content
  • Assures high quality alloys  
  • Operation near the die cast m/c: short loop material supply  
  • Prevents environmental corrosion to plant structure and equipment  
  • Tight control on scrap
  • No outsourcing (saves workmanship and transportation).
  • Inventory reduction
  • Saving energy consumption
  • Lessens maintenance costs
  • Stabilizes process
  • Standard operation for high yield
  • No need for metallurgist intervention
  • Minimum alloying material

Characteristics
    Pre-heating oven Melting furnace Process furnace
Overall external dim. approx. (WxDxH) mm 1800x1800x2400 1100x1800x1500 1100x1800x1500
Mg preheating capacity kg/hr >70    
Cricible content kg   200 200
Heating zones     2 1
Working temp. °C   up to 720 up to 720
Heating power KW 24 60 36
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