Fluxless MG REecycling Systems – EFRS-500

Fluxless MG REecycling Systems – EFRS-500

Electrotherm develops and manufactures In-House Fluxless magnesium recycling solutions for the magnesium die casting industry. Recognising both the financial benefits in using recycled materials and the increasing industrial concern for environment welfare, Electrotherm offers an oppurtunity to benefit from a new recycling system. The system allows to employ a clean recycling process and to place the recycling operation adjacent to the die-cast machines. The process, enables high purity, chloride free primary quality material.

EFRS-500 successfully recovers 93% of Class A1 scrap with a prime material quality.

Electrotherm Fluxless technology is a viable and effective recycling solution for both convrntional alloys such as AZ91D and AM60 as well as new alloys containing alkaline and rare earth elements.

The system includes the following components:

  • Preliminary conveyor
  • Preheating conveyor
  • Melting furnace
  • Process furnace
  • Ingot casting conveyor
  • Shielding gas system

Video

  • ASTM B93-94
  • GMw3035

CHARACTERISTICS

Preliminary Conveyor
Preheating Conveyor
Melting Furnace
Process Furnace
Overall external dim. approx. (WxLxH)
MM
W=1300mm x L=3800mm x H=2900mm
1300x6800x4700
1650x3000x2200
1650x3000x2200
Discharge height
mm
~2500mm
~3050mm
~3050mm
Feeding entrance dim. (WxL)
mm
1200mm x 1300mm
1000mm x 645mm
530mm x 390mm
Heating zones
1
2
1
Working temp.
°C
Up to 200ºC
UP TO 700
UP TO 700
Crucible content
ton
~2.2 Ton
~2.2 Ton
Volume of scrap container
m3
~0.75
Mg preheating capacity
kg/hr
500kg/hr
Conveor’s working width
mm
600mm
600mm
Conveyor’s angle
°
40deg
26deg
Conveyor nominal speed
m/min
200mm/min
200mm/min
Driving mechanism
rotary gear motor
rotary gear motor
Heating power
KW
135 KW
260 Kw
160 kW
Voltage
3x 380V; 50/60Hz
3x 380V; 50/60Hz
3x 380V; 50/60Hz
3x 380V; 50/60Hz

COMPLEMENTARY PRODUCTS

Low Temperature Box Ovens

Large Rotary Hearth Furnace

Curing Ovens