Fluxless MG Recycling Systems- EFRS-70

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Fluxless MG Recycling Systems- EFRS-70

Electrotherm develops and manufactures EFRS In-House Fluxless Magnesium recycling solutions for the magnesium die casting industry. Small foot print, energy saving with high purity results system especially design for low scrape capacity. Recognizing both financial benefits in using recycled materials and the increasing industrial concern for environment welfare, Electrotherm offers an oppurtunity to benefit from a new recycling system. The system allows to employ a clean recycling process and placing the recycling operation adjacent to the die-cast machines. The process enables high purity, chloride free primary quality material.

The system includes the following components:

Preheating oven
Melting furnace
Process furnace
Ingot casting conveyor
Shielding gas system

ASTM B93-94
GMw3035

Pre-heating oven

special low watt density high temp. tubular heating elements which can be replaced easily.
one centrifugal blower driven by an electrical motor

Melting furnace and Process Furnace

heating elements are located on the sides of the crucibles

Ingot casting conveyor

casting capacity – >70kg/hr
ingot size 6-8 kg
overall size 3800 mm

Shielding gas system

the choice of gas mixture option is subject to the customer’s requirements.

Minimum chlorine content
Assures high quality alloys
Operation near the die cast m/c: short loop material supply
Prevents environmental corrosion to plant structure and equipment
Tight control on scrap
No outsourcing (saves workmanship and transportation).
Inventory reduction
Saving energy consumption
Lessens maintenance costs
Stabilizes process
Standard operation for high yield
No need for metallurgist intervention
Minimum alloying material

CHARACTERISTICS

		Pre-heating oven	Melting furnace	Process furnace
Overall external dim. approx. (WxDxH)	MM	1800x1800x2400	1100x1800x1500	1100x1800x1500

Mg preheating capacity	kg/hr	>70

Cricible content	kg		200	200

Heating zones			2	1

Heating power	KW	24	60	36

Working temp.	°C		up to 720	up to 720